-
Automatic Liquid Vial Filling Line: (Liquid Vial Compact Line)
Injectable Liquid Vial Filling Line ₹4,250,000.00
Injectable Liquid Vial Filling Line
Precision and sterility are the benchmarks of pharmaceutical manufacturing. Harsiddh Unimach offers high-performance Automatic Injectable Liquid Vial Filling Lines engineered to meet the stringent demands of the global biotech and healthcare industries. Our integrated lines provide a seamless transition from washing and sterilization to high-precision filling, stoppering, and sealing.
Our Injectable Line Components
- Automatic Linear/Rotary Vial Washing Machine: Ensures thorough multi-stage cleaning using water and compressed air.
- Sterilization & Depyrogenation Tunnel: Utilizing laminar flow and high temperatures to ensure vials are sterile and pyrogen-free before filling.
- Injectable Liquid Vial Filling & Stoppering Machine: High-accuracy volumetric filling followed by immediate rubber stoppering under a laminar flow hood.
- Vial Aluminum Cap Sealing (Capping) Machine: Precise flip-off or tear-off cap application with consistent sealing pressure to ensure container integrity.
Salient Features
- cGMP & Sterile Design: All contact parts are manufactured from SS 316L, with the main frame and non-contact parts in SS 304. The design minimizes dead legs and ensures easy cleaning.
- High Filling Accuracy: Employs precision-engineered piston pumps or servo-driven filling systems to achieve a filling accuracy of +/- 1%.
- Synchronized Line Operation: The entire line is synchronized via a centralized PLC system, ensuring smooth bottle transfer from the washer to the capper without breakage or jams.
- Advanced Safety Sensors: Includes “No Vial – No Fill” and “No Vial – No Stopper” sensors to prevent product wastage and maintain a clean environment.
- Laminar Air Flow (LAF) Integration: Designed for easy integration with LAF units to maintain Class 100 sterility during the filling and stoppering process.
- Versatile Volume Range: Capable of handling fill volumes from 2ml to 100ml with minimal changeover parts.
- Validation Support: Our machines are provided with full documentation including DQ, IQ, and OQ to support your regulatory compliance.
Frequently Asked Questions
How does the machine maintain sterility during filling?
The filling and stoppering zone is designed for integration with Laminar Air Flow (LAF) units. Additionally, the "No Vial – No Fill" system prevents spillage, and the use of SS 316L mirror-polished parts ensures that the line meets sterile pharmaceutical standards.
Does the line support partial stoppering for Lyophilization?
Absolutely. Our stoppering units can be adjusted for full stoppering (standard liquid injectables) or half/partial stoppering for vials destined for a freeze-dryer (Lyophilizer).
What is the typical output of a Harsiddh Unimach injectable line?
Output depends on the number of filling heads. We offer configurations from 4-head to 12-head systems, with production speeds ranging from 2,400 to over 12,000 vials per hour.
Is the line suitable for high-viscosity injectable liquids?
Yes. While standard piston pumps are ideal for aqueous solutions, we offer servo-driven filling systems specifically designed to handle higher viscosity liquids with the same level of precision.
